PROCESS SYSTEM INTEGRATION
Complete System Integration – Multi-Equipment Coordination
Integrate multiple process equipment menjadi complete working system. Piping interconnection, electrical tie-in, control integration, performance optimization untuk seamless operation dari individual components ke unified process system.
System Integration Services
Turn individual equipment pieces into complete integrated system dengan proper interface & coordination
Piping Integration
Process piping, utility lines, manifold, valving – connect all equipment dengan proper flow path
Electrical Integration
Power distribution, motor control, instrument power – unified electrical system dengan proper protection
Control Integration
Centralized control, sequencing, interlocks – coordinate multiple equipment operation automatically
Integration Project Examples
Real integration projects kami handle – dari simple 2-equipment coordination hingga complete process line
Fuel Polishing System Integration
Components to integrate:
- Storage tank dengan level instrumentation
- Transfer pump dengan VFD
- 3-stage filtration system
- Water separator dengan auto drain
- Return piping dengan flow control
- PLC control panel dengan HMI
Integration work: Piping layout, valve selection, instrument wiring, PLC programming untuk automatic operation dengan tank level control & filter DP monitoring
Chemical Dosing System Integration
Components to integrate:
- Chemical storage tank dengan agitator
- Dosing pumps (multiple chemicals)
- Flow meters untuk proportional dosing
- pH/ORP analyzer untuk feedback control
- Main process line tie-in point
- Control system dengan data logging
Integration work: Dosing line installation, analyzer calibration, control logic untuk maintain pH setpoint, flow-proportional dosing calculation, alarm configuration
Integration Project Workflow
System Design
P&ID development, equipment layout, piping routing, electrical SLD, control philosophy
Interface Definition
Connection points, tie-in locations, signal list, power requirement, control interface
Installation & Tie-in
Piping installation, welding, electrical wiring, instrument installation, cable pulling
Testing & Commissioning
Leak test, function test, loop check, integrated startup, performance verification
Common Integration Challenges We Solve
Equipment Compatibility
Different vendors, different standards – ensure interface compatibility (flange, coupling, signal type)
Control Protocol Integration
Modbus, Profibus, EtherNet/IP – integrate different communication protocols dalam single system
Process Coordination
Sequencing logic, interlocks, cascade control – ensure safe & efficient multi-equipment operation
Related Services
Related Products
Butuh System Integration Service?
Diskusikan system integration requirement Anda dengan engineer kami. Kami provide turnkey integration service dari design hingga commissioning.
Phone: +62 857-8096-1572 | Email: integration@witanabe.com