PREVENTIVE MAINTENANCE SERVICES
Scheduled Preventive Maintenance untuk Maximize Equipment Life
Comprehensive preventive maintenance program untuk industrial equipment. Reduce unplanned downtime, extend equipment life, dan maintain optimal performance dengan systematic inspection & maintenance schedule. Program kami meliputi Calibration Services, Spare Parts Supply, dan Operator Training. Untuk emergency situations, kami juga menyediakan 24/7 Emergency Support.
Benefits of Preventive Maintenance Program
Proactive maintenance approach untuk prevent failure, bukan reactive repair setelah breakdown
Reduce Downtime
Prevent unexpected breakdown dengan early detection & scheduled maintenance
Lower Repair Cost
Minor preventive work lebih murah dibanding major emergency repair
Extend Equipment Life
Proper lubrication, alignment, cleaning – maximize MTBF (Mean Time Between Failure)
Improve Safety
Regular inspection detect safety hazard before accident occurs
Preventive Maintenance Scope & Activities
Comprehensive maintenance activities covering mechanical, electrical, instrumentation, dan structural components
Mechanical Maintenance
- Lubrication: Bearing greasing, oil change (pump, motor, gearbox), oil analysis
- Alignment check: Pump-motor alignment, vibration measurement, correction if needed
- Wear inspection: Impeller, seal, bearing, coupling – replacement sebelum failure
- Valve maintenance: Stroking, packing adjustment, seat inspection, actuator check
- Belt & chain: Tension check, alignment, replacement if worn
- Cleaning: Heat exchanger cleaning, filter replacement, strainer cleaning
Electrical & I&C Maintenance
- Electrical testing: Meg test (motor, cable), contact resistance, grounding check
- Panel inspection: Contactor, relay, connection tightness, dust cleaning
- Calibration: Pressure gauge, temperature transmitter, flow meter, level sensor
- Control system: PLC battery check, HMI screen, I/O module, communication
- Protection check: Overload relay setting, circuit breaker trip test
- Backup system: UPS battery test, emergency lighting, fire alarm test
Maintenance Service Levels
Basic PM Package
Quarterly Visit (3 months interval)
- Visual inspection
- Lubrication (grease/oil)
- Basic cleaning
- Operation check
- Simple adjustment
- Inspection report
Ideal untuk:
Light-duty equipment, non-critical application
Standard PM Package
Monthly Visit (1 month interval)
- All Basic PM activities
- Vibration measurement
- Alignment check
- Wear parts inspection
- Minor repair/adjustment
- Spare parts recommendation
Ideal untuk:
Medium-duty, important production equipment
Premium PM Package
Bi-Weekly Visit (2 weeks interval)
- All Standard PM activities
- Predictive monitoring (vibration trend)
- Oil analysis (quarterly)
- Thermography (annual)
- Priority emergency response
- Annual overhaul planning
Ideal untuk:
Critical equipment, 24/7 operation, high production value
Predictive Maintenance Technologies
Advanced monitoring techniques untuk predict failure before it happens – optimize maintenance timing
Vibration Analysis
Detect imbalance, misalignment, bearing wear, looseness – trend analysis untuk predict failure
Thermography
Infrared camera detect electrical hot spot, motor overheating, insulation degradation
Oil Analysis
Lubricant condition monitoring – detect wear particles, contamination, oil degradation
Motor Circuit Analysis
Detect motor winding defect, rotor bar crack, stator problem sebelum motor failure
Maintenance Contract Features
Customized PM Schedule
PM plan tailored sesuai equipment type, operating hours, manufacturer recommendation
Dedicated Technician
Same technician team untuk familiarity dengan equipment & history – better service quality
Spare Parts Stocking
Critical spare parts stocking (consignment) untuk fast replacement – minimize downtime
PM Documentation & Reporting
PM Checklist
Detailed checklist dengan completion signature
Condition Report
Equipment condition assessment & recommendation
Maintenance History
Complete record: work done, parts replaced, issues found
Preventive Maintenance Program Planner
Build your PM program and estimate annual cost
Your PM Program Summary:
Butuh Preventive Maintenance Contract?
Diskusikan equipment maintenance requirement Anda. Kami provide customized PM program dengan competitive annual contract rate.
Phone: +62 857-8096-1572 | Email: maintenance@witanabe.com